BROACHING MACHINES
Broaching machines are workhorses and must facilitate use of extreme cutting forces, especially because the broaching operation also generates vibrations. For the same reasons, the machine design must be sufficiently robust and rigid. At the same time, the machines should meet highest component accuracy requirements. With a dedicated machine design team, having vast experience in broaching technology equipped with latest and superior 3D CAD software intelligence, we offer a wide range and configurations of high precision tooled-up broaching machines.
Our broaching machines are made of robust fabricated, stress relieved structure with cast iron guideways, working plate and other critical components. The hydraulic power unit consists of branded elements like Eaton, ATOS, Kawasaki, Nachi, Yuken, Spica etc.
MACHINE PORTFOLIO
Capacity:
2 Ton – 3 Ton
Stroke:
300 mm – 1000 mm
Capacity:
5 Ton – 6 Ton
Stroke:
800 mm – 1250 mm
Capacity:
8 Ton – 12 Ton
Stroke:
1000 mm – 1600 mm
Capacity:
16 Ton – 25 Ton
Stroke:
1250 mm – 1600 mm
MACHINE CONFIGURATIONS
Our Table-up broaching machines are designed to save floor space, eliminate need of pit as well as elevated operator platform. The machines are suited perfectly for cellular concept manufacturing and for mass production. The component loading / unloading is at industry standard level of —1000 mm from ground level, enabling loading of bigger and heavier components with ease. Due to zero relative speeds of puller and lifter, the level of accuracies that can be achieved are higher. The operator intervention is only once in the total cycle compared to twice in conventional broaching machine concepts.
Our vertical hydraulic push-down broaching machines are designed to save floor space and eliminate need of pit, with the use of 2 inverted hydraulic cylinders, precisely mounted on the top plate of the machine column. The machines are suited perfectly for cellular concept manufacturing and for mass production. The machines are provided with ergonomically designed operator platform.
Our surface broaching machines are designed to save floor space. The machines are suited perfectly for mass production. Due to the swiveling table, the component loading / unloading enables loading of bigger and heavier components withease for the operator. The machines can easily be integrated with automation for loading / unloading of components. Due to extremely rigid and heavy construction, the level of accuracies that can be achieved are higher. The operator intervention is only once in the total cycle compared to twice in conventional broaching machine concepts.
Our vertical hydraulic pull-down broaching machines aredesigned to save floor space and achieve accurate results, thanks to the coaxial cylinder. The cylinder, broach holder, broach and component; everything is in a single axis which increases the accuracy and reliability of the broaching process. The machines are suited perfectly for mass production. The machines are provided with ergonomically designed operator platform.
Our hydraulic as well as electromechanical horizontal broaching machines are extremely flexible to suit almost any form of broaching. Due to extremely rigid and heavy construction, the accuracies that can be achieved are high. Due to the horizontal configuration, the operation of the machine is at floor level making thefeeding of large and heavy work pieces easily possible. No platform or pit is required, and ceiling height is not a limitation. This configuration is perfectly suitable for relatively lower production volumes.
Machines Range
| Series | Models | Capacity | Stroke |
|---|---|---|---|
| PICO | t1, i1, s1, c1, h1 | 2 Ton | 300, 500 |
| PICO | t2, i2, s2, c2, h2 | 3 Ton | 500, 800 |
| NOVA | t3, i3, s3, c3, h3 | 5 Ton | 800, 1000 |
| NOVA | t4, i4, s4, c4, h4 | 6 Ton | 800, 1000 |
| MEGA | t5, i5, s5, c5, h5 | 8 Ton | 1000, 1250 |
| MEGA | t6, i6, s6, c6, h6 | 10 Ton | 1250 |
| MEGA | t7, i7, s7, c7, h7 | 12 Ton | 1250, 1600 |
| MAXIMA | t8, i8, s8, c8, h8 | 16 Ton | 1250, 1600 |
| MAXIMA | t9, i9, s9, c9, h9 | 20 Ton | 1250, 1600 |
| MAXIMA | t10, i10, s10, c10, h10 | 25 Ton | 2000 |
Machine Features
| Compact and robust design |
| Multiple stations option |
| Retriever cum follower |
| CNC Options SIEMENS / BOSCH REXROTH / FANUC |
| MITSUBISHI/SIEMENS PLC with HMI for displaying various parameters and error diagnosis system |
| Rapid Return |
| Automation for component loading / unloading |
| Automatic broach cleaning system |
| Ergonomic anti-skid operator platform |
| Tonnage meter / process controller |
| Broach protection system |
| Operator safety viz. light curtains, two hand operation etc. |
| Stroke counter, tower lamp, illumination etc. |
| Optional accessories viz. oil chillers, chip conveyors etc. |
Apart from our standard machine range, we are also designing and manufacturing customised broaching machines best suitable for customer’s requirements.
BROACHING MACHINE ACCESSORIES
We are manufacturing various accessories required for broaching machines viz. broach puller holders and lifter holders as per DIN 1418, guide bushes & shims for keyway broaching, plug gauges etc.
